BPW Leicester

VNA Racking & Mezzanine Expansion Project
Project Value: £450,000

Project Overview

BPW, a leading truck axle manufacturer, required a full warehouse expansion at their existing Leicester facility.

Nexus were appointed to deliver a turnkey upgrade including VNA pallet racking, P&D positions, a new mezzanine floor and full coordination of all trades on site.

BPW Leicester | Case Study | Nexus Storage Solutions

The Challenge:

  • Expand operational capacity within a live working facility
  • Deliver a high-density VNA solution with safe P&D integration
  • Build new office space and lighting on a mezzanine structure
  • Coordinate multiple contractors and services without disrupting production

Our Solution:

Nexus delivered a full expansion package including:

  • VNA pallet racking optimised for maximum storage density
  • Purpose-built P&D stations for smooth goods movement
  • Mezzanine floor with integrated offices and lighting
  • Guiderail systems for VNA truck safety
  • Anti-collapse mesh added to protect walkways and working areas
  • Full on-site project management of all trades, ensuring smooth sequencing and compliance
BPW | Leicester | Nexus Storage Solutions

Delivery & Programme:

Works were planned and coordinated around BPW’s live operations, with careful sequencing to minimise disruption and maintain production flow.

Result:

BPW now operate an enhanced, higher-capacity storage and working environment designed for long-term efficiency.

Key Outcomes:

  • VNA system installed for maximum density
  • Mezzanine floor with offices and upgraded lighting
  • Safeguarded warehouse with guiderails and anti-collapse mesh
  • Fully coordinated expansion delivered inside a live facility

What Nexus clients say….

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” Thank you for your fast turnaround and support during this installation.”

“ The installation looks better than we expected. The team did a great job and worked safely which is paramount to us and our operation. ”

” Everything was supplied and installed safely, efficiently and on-time. ”

” A great project to be involved with and the team delivered safely, ontime and to the highest standards, we can’t wait to start operating from the site. ”

” Nick and the team were great, from initial consultation to handover we were kept informed and the project was handed over early and within budget. ”

SafeContractor Approved | Nexus Storage Solutions
CQMS Safety Scheme Member | Nexus Storage Solutions
SSIP Member | Nexus Storage Solutions
CITB Member | Nexus Storage Solutions